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Ductile / Spheroidal Graphite Cast Iron Castings

Ductile / Spheroidal Graphite Cast Iron

The best balance of strength and ductility in the cast iron family

Specialist foundry — Industrial Zone, Abu Zaabal, Qalyubia, Egypt

Standard:EN 1563

The European standard for spheroidal graphite cast iron (replacing the withdrawn German DIN standard). The older GGG designations remain in commercial use and correspond to the modern EN-GJS designations.

Ductile iron differs from grey iron in one decisive way: the graphite inside it forms as tiny spheres instead of flakes, achieved by adding magnesium during pouring. That structural difference alone is the reason for its jump in ductility and impact resistance — because graphite flakes in grey iron act as stress concentration points where cracks begin. As a specialised ductile iron foundry, we cast all four standard grades to your drawing or sample.

Ductile iron grades to EN 1563

GradeDesignationTensile
N/mm²
Yield
N/mm²
Elongation
%
Hardness
HB
Structure
GGG40
Highest ductility and impact resistance
EN-GJS-400-15————Ferritic
GGG50
Most common — a practical balance
EN-GJS-500-7————Ferritic / pearlitic (≈50/50)
GGG60
For higher loads and better wear resistance
EN-GJS-600-3————Pearlitic / ferritic
GGG70
Highest strength and hardness, lowest ductility
EN-GJS-700-2————Mostly pearlitic

Read the standard designation directly: EN-GJS-400-15 means 400 = minimum tensile strength in MPa, and 15 = minimum elongation as a percentage. Any grade higher in strength necessarily means lower elongation — no grade combines the maximum of both. The right grade for your part is settled in the technical review.

Chemical composition

Iron
Fe
—
Carbon
C
—
Silicon
Si
—
Manganese
Mn
—
Magnesium
Mg
—

International standards state explicitly that the chemical composition of ductile iron is indicative and is not used as a quality acceptance criterion. The binding acceptance criterion is the mechanical properties in the table above, proven by a tensile test certificate for each heat.

Advantages

  • •Far higher ductility and impact resistance than grey iron
  • •Excellent machinability
  • •Lower cost than cast steel at comparable strength
  • •Complex shapes cast accurately

Limitations and considerations

  • •Lower vibration damping than grey iron
  • •Requires precise magnesium control — deviation loses the properties
  • •Higher grades lose a large part of their ductility

Common applications

High-pressure pipe fittingsCrankshafts and suspension partsGears and drive wheelsPump housings and coversHeavy equipment components

Sectors

AutomotiveWater stations and pipelinesMachinery and equipmentOil and gas

International equivalents

)
A536 — 60-40-18 / 65-45-12 / 80-55-06 / 100-70-03
)
GGG40 / GGG50 / GGG60 / GGG70
)
FCD400 / FCD500 / FCD600 / FCD700
ISO
ISO 1083

Data sources and scope

The values above are taken from standard EN 1563 and represent the reference standard limits. The actual properties of any delivery are established by the foundry's analysis and test certificate for that specific heat, and are affected by section thickness, casting conditions and heat treatment. Final material approval for any application is subject to a joint technical review with our engineering team.

EN-GJS-400-15 / GGG40 — mechanical properties
EN-GJS-500-7 / GGG50
EN-GJS-600-3 / GGG60
Chemical composition and international equivalents

Need a casting in Ductile / Spheroidal Graphite Cast Iron?

Send your drawing or sample — our technical team will review it and recommend the most suitable grade.

Request a quote

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